Durable epoxy resin flooring installed by UK specialists
High build epoxy resin flooring is a solvent free epoxy coating system typically installed at a greater thickness than standard epoxy paints. It is widely specified in industrial and commercial environments where floors must withstand regular foot traffic, light wheeled traffic and ongoing wear while remaining cost effective and easy to maintain.
Unlike thin epoxy coatings, a high build epoxy resin creates a tougher, more durable surface that offers improved abrasion resistance and longer service life. At the same time, it remains thinner and more economical than heavy duty epoxy screeds, making it a popular choice for many working environments.
At Monarch Resin Floors, we install high build epoxy resin flooring across the UK, providing system selection, preparation and installation tailored to how each space is used.
High build epoxy resin refers to an epoxy flooring system installed at a greater thickness than standard epoxy coatings, typically between 0.3 mm and 1 mm depending on the product and specification.
Under industry guidance, high build epoxy systems are generally classified as FeRFA Category 3 resin flooring systems. These systems are designed to provide a seamless, solvent free and durable finish suitable for environments requiring improved performance over decorative or thin film epoxy coatings.
High build epoxy resin flooring is usually applied in two or more coats using rollers, squeegees or trowels, following correct mechanical preparation of the substrate. When installed correctly, the result is a smooth, seamless floor finish with good abrasion resistance, chemical resistance and optional slip resistant properties.
Because of its balance between performance and cost, high build epoxy resin flooring is commonly specified in environments where durability is important but the full thickness of a resin screed is not required.
High build epoxy resin flooring sits between standard epoxy coatings and epoxy resin screeds in terms of thickness, performance and cost.
Standard epoxy coatings are thinner systems primarily used for light duty environments and decorative finishes. While they offer basic protection, they provide less resistance to wear and impact than high build epoxy systems.
Epoxy resin screeds are installed at a much greater thickness and are designed for heavy duty industrial environments. These systems offer very high durability but are typically more expensive and may not be necessary for areas with lighter traffic.
High build epoxy resin flooring provides a practical middle ground, delivering improved durability and lifespan compared to coatings while remaining more economical than screeds. For environments requiring enhanced chemical resistance or thermal tolerance, alternative systems such as Polyurethane Resin Flooring may also be considered.
High build epoxy resin flooring is most commonly specified in light to medium duty industrial and commercial environments where a durable, seamless surface is required but the extreme chemical or thermal demands of heavier resin screeds are not present.
Because high build epoxy coatings create a thicker film than standard epoxy paints, they provide improved abrasion resistance and longer service life. This makes them suitable for areas exposed to regular foot traffic, light wheeled traffic and general operational wear.
Typical applications include:
Depending on the manufacturer which is used, as well as any additives which are used, there are a variety of advantages to installing high build epoxy resins. The advantages below can be achieved through different high build resins, talk to your resin flooring installer to find out which relate to the product you are having installed.
Monarch are epoxy resin installers with our main base on the border between Derbyshire and South Yorkshire. We install these types or resin and more across the UK and have been resin flooring contractors for over 35 years. As a family run company of three generations, we bring all our wealth of knowledge to all the floors we install.
High build epoxy resin flooring is widely used in light to medium duty industrial settings where a hard wearing, seamless surface is required without the additional thickness of resin screeds.
In environments such as warehouses, production areas and light manufacturing spaces, floors are exposed to constant foot traffic, pallet movement and general operational wear. A correctly installed high build epoxy resin coating provides improved abrasion resistance compared to standard epoxy paints, helping to protect the substrate and reduce ongoing maintenance.
Because high build epoxy resin is installed as a smooth, continuous system, it also supports dust control and easier cleaning, which is particularly beneficial in operational environments where cleanliness and surface integrity are important but full hygienic flooring systems are not required.
In industrial settings where heavier chemical exposure, thermal shock or constant forklift traffic is present, alternative resin systems may be more suitable. High build epoxy resin is therefore typically selected where durability, cost effectiveness and practicality need to be balanced.
High build epoxy resin flooring is a popular choice in automotive garages, workshops and service areas due to its resistance to abrasion, oils and general mechanical wear.
In these environments, floors are regularly exposed to vehicle movement, tools, tyres and spillages, which can quickly degrade untreated concrete surfaces. A high build epoxy resin coating creates a sealed, protective layer that helps prevent dusting, staining and surface breakdown.
Slip resistant finishes can be incorporated where required, improving safety in areas that may become wet or contaminated with oils. In addition, high build epoxy resin provides a clean, professional appearance that is well suited to workshops, MOT bays and vehicle service areas.
Where required, high build epoxy resin flooring can also be combined with demarcation and line marking systems, helping to define work zones, walkways and safety areas within automotive environments.
Installing a high build epoxy resin floor correctly is just as important as selecting the right product. Surface preparation, system thickness, curing conditions and finish all influence long term performance.
At Monarch Resin Floors, we have more than thirty five years of experience installing epoxy resin flooring systems across industrial and commercial environments throughout the UK. Our role is not to push a single product, but to specify and install the most appropriate system based on how the space is used.
We assess factors such as substrate condition, traffic levels, chemical exposure, slip risk and maintenance requirements before recommending a high build epoxy resin solution. This ensures the finished floor performs as intended and remains durable over time.
All installations are carried out by experienced resin flooring contractors using proven preparation methods and manufacturer approved systems. Where required, we also integrate features such as slip resistant finishes and demarcation line marking to suit operational needs.
Our approach is practical, system led and focused on long term performance rather than short term fixes.
High build epoxy resin flooring is a durable and cost effective solution for a wide range of light to medium duty industrial and commercial environments. Installed as a thicker coating than standard epoxy paints, it provides improved abrasion resistance, a seamless finish and long term protection for concrete substrates.
This type of epoxy system is particularly well suited to warehouses, workshops, automotive facilities and production areas where floors are subject to regular foot traffic, light wheeled vehicles and general operational wear.
When correctly specified and professionally installed, high build epoxy resin flooring offers a balance of durability, ease of maintenance and visual finish without the additional thickness or complexity of heavier resin screed systems.
At Monarch Resin Floors, we install high build epoxy resin systems across the UK, providing practical advice, professional preparation and reliable installation tailored to each environment.
If you are considering high build epoxy resin flooring and want to ensure the right system is selected for your space, our team is always available to provide free technical advice.
We would love to speak with you about your resin flooring project.
Feel free to reach out using the below details or fill out the contact form and a member of our team will get in touch with you within 48 hours.
We never pass on any of your information to third parties and will only get in touch about the flooring project your enquiring about.
We never pass on any of your information to third parties and will only get in touch about the flooring project your enquiring about.
