Mezzanine Floor Coatings

Water based epoxy resin sealers for suspended floors.

Resin Coatings for mezzanine

A mezzanine increases usable floor area and transforms how a space functions, particularly in warehouses, industrial units, parts stores and automotive facilities. To protect the deck surface and extend its lifespan, many clients choose a resin coating for mezzanine floors, providing a sealed, durable and dust suppressing finish.

A resin mezzanine coating creates a sealed, dust-free surface that is easier to maintain than bare timber or standard deck boards. It prevents fibre shedding, improves hygiene, and offers long-term durability with minimal upkeep. The finish is available in multiple colour options and provides good abrasion resistance, making it ideal for commercial and industrial use. This allows businesses to maintain a clean working space while improving durability and appearance. As resin flooring contractors, we install water-based epoxy mezzanine coatings across the UK, helping clients strengthen raised floors, improve cleanability and create a professional working environment suitable for foot and light pallet traffic.

What is a mezzanine resin coating

A mezzanine coating is a resin system applied directly to raised deck boards, most commonly tongue and groove mezzanine flooring between 38–50mm thickness. The boards are mechanically sanded, prepared and then sealed using 2–3 coats of water-based epoxy, creating a coloured matt finish that is practical, protective and easy to maintain.

A resin coating helps to:

  • Strengthen and seal suspended flooring

  • Provide protection from wear and abrasion

  • Reduce dust release from standard deck boards

  • Improve cleanability in storage and handling areas

  • Offer a decorative, professional finish

water based epoxy covering a mezzanine floor

Why choose resin on mezzanine floors

Resin is widely used on industrial and commercial mezzanines because it offers a stronger, more durable finish than carpet, vinyl tiles or exposed timber. Where raised platforms carry foot traffic, pallet movement, storage loads or material handling, a water-based epoxy mezzanine coating provides a sealed, professional surface that is far easier to maintain long term.

A resin mezzanine floor coating is particularly beneficial in areas where dust control, appearance and surface protection matter. Unlike bare timber boards which naturally shed fibres, a resin-sealed mezzanine surface prevents dust release, reduces wear from transport equipment and improves hygiene, especially where goods are picked, packed or stored daily.

Why water-based epoxy is usually selected for mezzanines

In applications with heavier industrial service, increased load levels or continuous forklift traffic, alternative resin systems may be recommended. Each mezzanine installation is assessed individually to ensure the coating matches expected weight, movement, traffic and usability requirements.

mezzanine floor woth grey water based epoxy resin sealer on top

Where mezzanine resin coatings are typically used

Warehousing and storage platforms
Mezzanine epoxy coatings are commonly installed in warehouse extensions and storage decks where forklift movement, light pallet traffic and frequent handling take place. A sealed resin surface prevents dust transfer into stock and improves workplace cleanliness.

Automotive and parts departments
A popular choice for automotive mezzanines, particularly parts storage spaces, technician platforms and dealership back-of-house areas. The coating reduces dust release from timber boards and provides a clean, professional finish. This works well with automotive flooring systems.

Archival storage and records facilities
Internal stone-free resin surfaces are ideal for archives and document storage, helping prevent dust contamination and improving air cleanliness around stored materials. Suitable for quiet foot-traffic areas and low-impact movement.

Manufacturing and light processing
Used for light assembly zones, packing areas and mezzanine production spaces where a durable, sealed surface is needed. Resin helps maintain safety and reduces the transfer of contaminants to the ground floor.

Commercial mezzanine office conversions
When a warehouse mezzanine becomes office space, a water-based epoxy resin coating provides an attractive, low-maintenance finish that improves comfort and appearance while protecting the deck beneath carpets, furniture or workstation layouts.

Retail back-of-house and stock areas
Retail environments benefit from a dust-controlled, easy-clean surface, reducing contamination risks and improving overall hygiene in stockrooms, sortation zones and mezzanine fulfilment areas.

Monarseal 322 | Water-Based Epoxy Coating for Mezzanine Floors

For internal mezzanine flooring, one of the most commonly installed coatings is Monarseal 322, a coloured water-based epoxy resin ideal for sealing tongue-and-groove deck boards and reducing dust release. When applied in two to three coats, it forms a durable matt finish suitable for foot traffic, parts storage, light pallet movement and internal handling areas.

Monarseal 322 is frequently chosen for mezzanine platforms, warehouse storage decks, automotive parts departments and archive facilities, where a clean, sealed and low-maintenance surface is required. It provides functional protection while maintaining a professional appearance and can be installed in a range of standard colours.

View product page: Monarseal 322

Along with our Monarseal product we also install a wide range of water based epoxies from trusted manufacturers such as RESDEV, Vebro Polymers, Jofa Resins, KDR Resins and Remmers. If you need help with deciding which product would be best for your mezzanine floor, don’t hesitate to get in touch with us for some free technical advice.

Before

After

Monarseal 322 on mezzanine floor at Leeds at Porsche, blue grey

FAQs

How thick is a mezzanine resin coating?
Standard systems are applied in 2–3 coats depending on requirement, forming a durable protective layer suitable for light pallet, storage and foot traffic.

Can resin be used on mezzanine floors with tongue and groove boards?
Yes, these boards are commonly used in mezzanine construction and can be sanded then coated with a water-based epoxy finish, creating a sealed and strengthened surface.

Is it suitable for commercial use?
Yes, mezzanine resin flooring is widely installed in warehousing, automotive parts stores, archives and light industrial areas where a clean, dust-free and durable finish is required.

What colours are available?
A range of standard colour options can be offered depending on product availability. Colour suitability can be discussed during site assessment.

Do you install mezzanine coatings nationwide?
Yes, we install resin mezzanine coatings throughout the UK and provide free advice where required.

Summary - mezzanine resin surfacing

Resin mezzanine coatings offer an effective way to strengthen raised floors, control dust, improve appearance and extend the service life of suspended deck boards. Whether applied in warehousing, archive storage, automotive parts departments, commercial access areas or raised work platforms, a water-based epoxy coating provides a clean, durable and professional finish that stands up to daily use.

As specialist resin flooring contractors, Monarch Resin Floors brings over thirty five years of experience across three generations, installing mezzanine coatings for businesses throughout the UK. We work closely with clients, architects and project teams to specify the correct system based on load requirements, traffic levels and site environment. This ensures long term performance rather than a one product fits all approach.

We are based near Sheffield, operating from Dronfield between Derbyshire and South Yorkshire, and frequently install resin systems in Chesterfield, Rotherham, Barnsley, Doncaster and wider Yorkshire regions. National coverage is available for commercial, manufacturing and multi-facility projects throughout the UK.

If you would like pricing, technical guidance or system recommendations for a mezzanine floor, you can contact us using the form below or visit the contact page. We provide free technical advice, product suitability guidance and help you choose the right coating based on your operational needs.

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We would love to speak with you about your resin flooring project.
Feel free to reach out using the below details or fill out the contact form and a member of our team will get in touch with you within 48 hours.

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We never pass on any of your information to third parties and will only get in touch about the flooring project your enquiring about. 

Your information is not shared with third parties

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